Reliability Matters

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The Benefits of Wear Rings on Hydraulic Cylinder Life & Reliability

By Istvan Hajzer

cylinder sliding component guides

Hydraulic cylinders are designed to generate longitudinal force and handle the longitudinal load. But many of these cylinders are also impacted severely by the transverse load. The engineering rule of thumb says that about 10-15% of the hydraulic force is always applied as transverse load, even in the most ideal situation. The mechanical impact of […]

Filed Under: Hydraulic-Pneumatic Seals, Sealing Tagged With: cylinder guides, radial force, wear rings

Digging Deeper into Better Reliability for Mega Mining Hydraulic Excavators

By Istvan Hajzer

In the world of mining, hydraulic excavators are among one of the most important engineering innovations in a new generation of ultra-large “mega” mining machinery designed to increase output and expand production. Because electric rope shovels and hydraulic excavators / shovels often serve and load as many as 8-10 mining haul trucks per day, unplanned […]

Filed Under: Hydraulic-Pneumatic Seals, Sealing Tagged With: cylinder repair, hydraulic excavators, hydraulic oil, hydraulic shovels

Five Tips to Reduce Maintenance Costs for Older Hydraulic Presses

By Istvan Hajzer

Worn Hydraulic Cylinders - Saving Maintenance Costs

Upgrading cylinder sealing for hydraulic presses can pay off in reliability, longer asset life, and shorter repair time. It’s a common dilemma for the operators of heavy-duty hydraulic systems and press machines around the world: When large diameter cylinders become worn and/or damaged – should you invest in new cylinders or repair the existing ones? While […]

Filed Under: Hydraulic-Pneumatic Seals, Lip Seals, Sealing Tagged With: Hydraulic press, Seal Design, Sealing Material

Kaplan Turbine Sealing: Troubleshooting Leakage

By Istvan Hajzer

Reliable Sealing for Kaplan Turbines

About Kaplan Turbines The Kaplan turbine is one of the most commonly used turbines types in hydropower facilities around the globe. This “reaction type” propeller turbine is an evolution of the Francis turbine. It has adjustable blades and/or wicket gates (single- or double-regulation systems) to obtain optimal efficiency in different pressure/head conditions. It operates at efficiencies up to […]

Filed Under: Hydraulic-Pneumatic Seals, Sealing Tagged With: Hydropower, Kaplan turbines, Runner Blade Trunnion Seals

Selecting the Right Retrofitting for Your Mobile Mining Equipment

By Istvan Hajzer

Those involved in mobile mining know that super-large, hydraulic equipment plays a major role in discontinuous surface mining operation for solid (hard rock) commercial minerals. This includes a wide range of equipment including off-road haul trucks, hydraulic excavators, shovels, dozers, and front loaders. Growing worldwide economic pressures in mining and 24/7/365 schedules have made the […]

Filed Under: Hydraulic-Pneumatic Seals Tagged With: gold processing, hydraulic actuators, hydraulic cylinders, hydraulic seals, mega mining equipment, mining, mobile mining, ore processing, pneumatic seals

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